Anti-lock braking system

An anti-lock braking system, or ABS is a safety system which prevents the wheels on a motor vehicle from locking up (or ceasing to rotate) while braking.

A rotating road wheel allows the driver to maintain steering control under heavy braking by preventing a skid and allowing the wheel to continue interacting tractively with the road surface as directed by driver steering inputs. ABS offers improved vehicle control and decreases stopping distances on dry and especially slippery surfaces. However, on loose surfaces like gravel and snow-on-pavement, it can slightly increase braking distance while still improving vehicle control.[1] On others, it may not improve control at all.

Since initial widespread use in production cars, anti-lock braking systems have evolved considerably. Recent versions not only prevent wheel lock under braking, but also electronically control the front-to-rear brake bias. This function, depending on its specific capabilities and implementation, is known as electronic brakeforce distribution (EBD), traction control system, emergency brake assist, or electronic stability control.

Contents

History

Early ABS

Anti-lock braking systems were first developed for aircraft use in 1929, by the French automobile and aircraft pioneer, Gabriel Voisin, as threshold braking on airplanes is nearly impossible. An early system was Dunlop's Maxaret system, introduced in the 1950s and still in use on some aircraft models.[2] These systems used a flywheel and valve attached to the hydraulic line that fed the brake cylinders. The flywheel was attached to a drum that ran at the same speed as the wheel. In normal braking the drum and flywheel would spin at the same speed. If the wheel slowed suddenly the drum would do the same, leaving the flywheel spinning at a faster rate. This caused the valve to open, allowing a small amount of brake fluid to bypass the master cylinder into a local reservoir, lowering the pressure on the cylinder and releasing the brakes. The use of the drum and flywheel meant the valve only opened when the wheel was turning. In testing, a 30% improvement in braking performance was noted, because the pilots immediately applied full brakes instead of slowly increasing pressure in order to find the skid point. An additional benefit was the elimination of burned or burst tires.[3]

In 1958 a Royal Enfield Super Meteor motorcycle was used by the Road Research Laboratory to test the Maxaret anti-lock brake.[4] The experiments demonstrated that anti-lock brakes could be of great value on motorcycles, where skidding is involved in a high proportion of accidents. Stopping distances were reduced in almost all the tests compared with locked wheel braking, but particularly on slippery surfaces, where the improvement could be as much as 30 percent. Enfield's technical director at the time, Tony Wilson-Jones, saw little future in the system, however, and it was not put into production by the company.[4]

A fully mechanical system saw limited automobile use in the 1960s in the Ferguson P99 racing car, the Jensen FF and the experimental all wheel drive Ford Zodiac, but saw no further use; the system proved expensive and, in automobile use, somewhat unreliable.

Modern ABS

Chrysler, together with the Bendix Corporation, introduced a true computerized three-channel, four sensor all-wheel antilock brake system called "Sure Brake" on the 1971 Imperial.[5] It was available for several years thereafter, functioned as intended, and proved reliable. General Motors introduced the "Trackmaster" rear-wheel (only) ABS as an option on their Rear-wheel drive Cadillac models in 1971.[6][7] In 1971 Nissan offered EAL(Electro Anti-lock System) as an option on the Nissan President, this became Japan's first electronic ABS(Anti-lock braking system).[8]

In 1975, Robert Bosch took over a European company called Teldix (contraction of Telefunken and Bendix) and all patents registered by this joint-venture and used this acquisition to build the base of the ABS system introduced on the market some years later. The German firms Bosch and Daimler-Benz had been co-developing anti-lock braking technology since the early 1970s, and introduced the first completely electronic 4-wheel multi-channel ABS system in trucks and the Mercedes-Benz S-Class in 1978.

The modern ABS system applies individual brake pressure to all four wheels through a control system of hub mounted sensors and a dedicated micro-controller. ABS is offered, or comes standard, on most road vehicles produced today and is the foundation for ESC systems, which are also rapidly increasing in popularity due to the vast reduction in price of vehicle electronics over the years.[9]

Motorcycles

ABS brakes on a BMW motorcycle

In 1988 BMW introduced the first motorcycle with an electronic-hydraulic ABS system—the BMW K100. Honda followed suit in 1992 with the launch of its first motorcycle ABS system on the ST1100 Pan European. In 2007 Suzuki launched its GSF1200SA (Bandit) with ABS. In 2005, Harley-Davidson began offering ABS as an option for Police Bikes, and in 2009, it became standard on the Harley Ultra-Glide touring motorcycle.

Operation

The anti-lock brake controller is also known as the CAB (Controller Anti-lock Brake).[10][11]

A typical ABS is composed of a central electronic control unit (ECU), four wheel speed sensors — one for each wheel — and two or more hydraulic valves within the brake hydraulics. The ECU constantly monitors the rotational speed of each wheel, and when it detects a wheel rotating significantly slower than the others — a condition indicative of impending wheel lock — it actuates the valves to reduce hydraulic pressure to the brake at the affected wheel, thus reducing the braking force on that wheel. The wheel then turns faster; when the ECU detects it is turning significantly faster than the others, brake hydraulic pressure to the wheel is increased so the braking force is reapplied and the wheel slows. This process is repeated continuously, and can be detected by the driver via brake pedal pulsation. A typical anti-lock system can apply and release braking pressure up to 20 times a second.

The ECU is programmed to disregard differences in wheel rotative speed below a critical threshold, because when the car is turning, the two wheels towards the center of the curve turn slower than the outer two. For this same reason, a differential is used in virtually all roadgoing vehicles.

If a fault develops in any part of the ABS, a warning light will usually be illuminated on the vehicle instrument panel, and the ABS will be disabled until the fault is rectified.

Additional developments

Modern Electronic Stability Control (ESC or ESP) systems are an evolution of the ABS concept. Here, a minimum of two additional sensors are added to help the system work: these are a steering wheel angle sensor, and a gyroscopic sensor. The theory of operation is simple: when the gyroscopic sensor detects that the direction taken by the car does not coincide with what the steering wheel sensor reports, the ESC software will brake the necessary individual wheel(s) (up to three with the most sophisticated systems), so that the vehicle goes the way the driver intends. The steering wheel sensor also helps in the operation of Cornering Brake Control (CBC), since this will tell the ABS that wheels on the inside of the curve should brake more than wheels on the outside, and by how much.

Traction control

The ABS equipment may also be used to implement traction control system (TCS, ASR) on acceleration of the vehicle. If, when accelerating, the tire loses traction, the ABS controller can detect the situation and take suitable action so that traction is regained. Manufacturers often offer this as a separately priced option even though the infrastructure is largely shared with ABS. More sophisticated versions of this can also control throttle levels and brakes simultaneously.

ABS Components

There are four main components to an ABS system:

­

Speed Sensors

The anti-lock braking system needs some way of knowing when a wheel is about to lock up. The speed sensors, which are located at each wheel, or in some cases in the differential, provide this information.

Valves

There is a valve in the brake line of each brake controlled by the ABS. On some systems, the valve has three positions:

Pump

Since the valve is able to release pressure from the brakes, there has to be some way to put that pressure back. That is what the pump does; when a valve reduces the pressure in a line, the pump is there to get the pressure back up.

Controller

The controller is a computer in the car. It watches the speed sensors and controls the valves.

ABS at Work

There are many different variations and control algorithms for ABS systems. We will discuss how one of the simpler systems works.

The controller monitors the speed sensors at all times. It is looking for decelerations in the wheel that are out of the ordinary. Right before a wheel locks up, it will experience a rapid deceleration. If left unchecked, the wheel would stop much more quickly than any car could. It might take a car five seconds to stop from 60 mph (96.6 kph) under ideal conditions, but a wheel that locks up could stop spinning in less than a second.

The ABS controller knows that such a rapid deceleration is impossible, so it reduces the pressure to that brake until it sees an acceleration, then it increases the pressure until it sees the deceleration again. It can do this very quickly, before the tire can actually significantly change speed. The result is that the tire slows down at the same rate as the car, with the brakes keeping the tires very near the point at which they will start to lock up. This gives the system maximum braking power.

When the ABS system is in operation you will feel a pulsing in the brake pedal; this comes from the rapid opening and closing of the valves. Some ABS systems can cycle up to 15 times per second.

Anti-Lock Brake Types

­Anti-lock braking systems use different schemes depending on the type of brakes in use. We will refer to them by the number of channels—that is, how many valves that are individually controlled—and the number of speed sensors.

­Four-channel, four-sensor ABS

This is the best scheme. There is a speed sensor on all four wheels and a separate valve for all four wheels. With this setup, the controller monitors each wheel individually to make sure it is achieving maximum braking force.

Three-channel, three-sensor ABS

This scheme, commonly found on pickup trucks with four-wheel ABS, has a speed sensor and a valve for each of the front wheels, with one valve and one sensor for both rear wheels. The speed sensor for the rear wheels is located in the rear axle.

This sys­tem provides individual control of the front wheels, so they can both achieve maximum braking force. The rear wheels, however, are monitored together; they both have to start to lock up before the ABS will activate on the rear. With this system, it is possible that one of the rear wheels will lock during a stop, reducing brake effectiveness.

One-channel, one-sensor ABS

This system is commonly found on pickup trucks with rear-wheel ABS. It has one valve, which controls both rear wheels, and one speed sensor, located in the rear axle.

This system operates the same as the rear end of a three-channel system. The rear wheels are monitored together and they both have to start to lock up before the ABS kicks in. In this system it is also possible that one of the rear wheels will lock, reducing brake effectiveness.

This system is easy to identify. Usually there will be one brake line going through a T-fitting to both rear wheels. You can locate the speed sensor by looking for an electrical connection near the differential on the rear-axle housing.

Effectiveness

A 2003 Australian study[1] by Monash University Accident Research Centre found that ABS:

On high-traction surfaces such as bitumen, or concrete, many (though not all) ABS-equipped cars are able to attain braking distances better (i.e. shorter) than those that would be easily possible without the benefit of ABS. In real world conditions even an alert, skilled driver without ABS would find it difficult, even through the use of techniques like threshold braking, to match or improve on the performance of a typical driver with a modern ABS-equipped vehicle. ABS reduces chances of crashing, and/or the severity of impact. The recommended technique for non-expert drivers in an ABS-equipped car, in a typical full-braking emergency, is to press the brake pedal as firmly as possible and, where appropriate, to steer around obstructions. In such situations, ABS will significantly reduce the chances of a skid and subsequent loss of control.

In gravel, sand and deep snow, ABS tends to increase braking distances. On these surfaces, locked wheels dig in and stop the vehicle more quickly. ABS prevents this from occurring. Some ABS calibrations reduce this problem by slowing the cycling time, thus letting the wheels repeatedly briefly lock and unlock. Some vehicle manufacturers provide an "off-road" button to turn ABS function off. The primary benefit of ABS on such surfaces is to increase the ability of the driver to maintain control of the car rather than go into a skid — though loss of control remains more likely on soft surfaces like gravel or slippery surfaces like snow or ice. On a very slippery surface such as sheet ice or gravel, it is possible to lock multiple wheels at once, and this can defeat ABS (which relies on comparing all four wheels, and detecting individual wheels skidding). Availability of ABS relieves most drivers from learning threshold braking.

A June 1999 National Highway Traffic Safety Administration (NHTSA) study found that ABS increased stopping distances on loose gravel by an average of 22 percent.[12]

According to the NHTSA,

"ABS works with your regular braking system by automatically pumping them. In vehicles not equipped with ABS, the driver has to manually pump the brakes to prevent wheel lockup. In vehicles equipped with ABS, your foot should remain firmly planted on the brake pedal, while ABS pumps the brakes for you so you can concentrate on steering to safety."

When activated, some earlier ABS systems caused the brake pedal to pulse noticeably. As most drivers rarely or never brake hard enough to cause brake lock-up, and a significant number rarely bother to read the car's manual, this may not be discovered until an emergency. When drivers do encounter an emergency that causes them to brake hard, and thus encounter this pulsing for the first time, many are believed to reduce pedal pressure, and thus lengthen braking distances, contributing to a higher level of accidents than the superior emergency stopping capabilities of ABS would otherwise promise. Some manufacturers have therefore implemented a brake assist system that determines that the driver is attempting a "panic stop" and the system automatically increases braking force where not enough pressure is applied. Hard or panic braking on bumpy surfaces, because of the bumps causing the speed of the wheel(s) to become erratic may also trigger the ABS. Nevertheless, ABS significantly improves safety and control for drivers in most on-road situations.

Risk compensation

Anti-lock brakes are the subject of some experiments centred around risk compensation theory, which asserts that drivers adapt to the safety benefit of ABS by driving more aggressively. In a Munich study, half a fleet of taxicabs was equipped with anti-lock brakes, while the other half had conventional brake systems. The crash rate was substantially the same for both types of cab, and Wilde concludes this was due to drivers of ABS-equipped cabs taking more risks, assuming that ABS would take care of them, while the non-ABS drivers drove more carefully since ABS would not be there to help in case of a dangerous situation.[13] A similar study was carried out in Oslo, with similar results.

Design and selection of components

Given the required reliability, it is illustrative to see the choices made in the design of the ABS system. Proper functioning of the ABS system is considered of the utmost importance, for safeguarding both the passengers within, and people outside of the car. The system is therefore built with some redundancy, and is designed to monitor its own working and report failures. The entire ABS system is considered to be a hard real-time system, while the sub-system that controls the self diagnosis is considered soft real-time. As stated above, the general working of the ABS system consists of an electronic unit, also known as ECU (electronic control unit), which collects data from the sensors and drives the hydraulic control unit (HCU), mainly consisting of the valves that regulate the braking pressure for the wheels.

The communication between the ECU and the sensors must happen quickly and at real time. A possible solution is the use of the CAN bus system, which has been, and is still in use in many ABS systems today (in fact, this CAN standard was developed by Robert Bosch GmbH, for connecting electronic control units). This allows for an easy combination of multiple signals into one signal, which can be sent to the ECU. The communication with the valves of the HCU is usually not done this way. The ECU and the HCU are generally very close together. The valves, usually solenoid valves, are controlled directly by the ECU. To drive the valves based on signals from the ECU, some circuitry and amplifiers are needed (which would also have been the case if the CAN-bus was used). Due to the fact, most of the Automotive ECUs use 500K baud rate, it provides sufficient bandwidth for real time communication between ECUs, many Engine ECU now rely wholly on the ABS ECU for speed information, especially when the USA government requires all 2008 and later automotive sold in USA must equip CAN bus.[14]

The sensors measure the position of the tires, and are generally placed on the wheel-axis. The sensor should be robust and maintenance free, not to endanger its proper working, for example an inductive sensor. These position measurements are then processed by the ECU to calculate the differential wheel rotation.

The hydraulic control unit is generally integrated with the ECU (or the other way around), and consists of a number of valves that control the pressure in the braking circuits. All these valves are placed closely together, and packed in a solid aluminium alloy block. This makes for a very simple layout, and is thus very robust.

The central control unit generally consists of two microcontrollers, both active simultaneously, to add some redundancy to the system. These two microcontrollers interact, and check each other's proper working. These microcontrollers are also chosen to be power-efficient, to avoid heating of the controller which would reduce durability.

The software which runs in the ECU has a number of functions. Most notably, the algorithms that drive the HCU as a function of the inputs, or control the brakes depending on the recorded wheel spin. This is the obvious main task of the entire ABS-system. Apart from this, the software also needs to process the incoming information, e.g. the signals from the sensors. There is also some software that constantly tests each component of the ABS system for its proper working. Some software for interfacing with an external source to run a complete diagnosis is also added.

As mentioned before the ABS system is considered hard real-time. The control algorithms, and the signal processing software, certainly fall in this category, and get a higher priority than the diagnosis and the testing software. The requirement for the system to be hard real-time can therefore be reduced to stating that the software should be hard real-time. The required calculations to drive the HCU have to be done in time. Choosing a microcontroller that can operate fast enough is therefore the key, preferably with a large margin. The system is then limited by the dynamic ability of the valves and the communication, the latter being noticeably faster. The control system is thus comfortably fast enough, and is limited by the valves.

The Insurance Institute for Highway Safety (IIHS) has conducted several studies trying to determine if cars equipped with ABS are ­involved in more or fewer fatal accidents. It turns out that in a 1996 study, vehicles equipped with ABS were overall no less likely to be involved in fatal accidents than vehicles without. The study actually stated that although cars with ABS were less likely to be involved in accidents fatal to the occupants of other cars, they are more likely to be involved in accidents fatal to the occupants of the ABS car, especially single-vehicle accidents.

There is much speculation about the reason for this. Some people think that drivers of ABS-equipped cars use the ABS incorrectly, either by pumping the brakes or by releasing the brakes when they feel the system pulsing. Some people think that since ABS allows you to steer during a panic stop, more people run off the road and crash.

Some more recent information may indicate that the accident rate for ABS cars is improving, but there is still no evidence to show that ABS improves overall safety

See also

References

  1. ↑ 1.0 1.1 Effectiveness of ABS and Vehicle Stability Control Systems
  2. ↑ [1]
  3. ↑ "Non-Skid Braking", FLIGHT International, 30 October 1953, pg. 587-588
  4. ↑ 4.0 4.1 Reynolds, Jim (1990). Best of British Bikes. Patrick Stephens Ltd. ISBN 1-85260-033-0. 
  5. ↑ Chrysler Imperial Sure Brake system description
  6. ↑ We Love Cadillacs - History
  7. ↑ 1972 Cadillac Fleetwood History
  8. ↑ http://www.jsae.or.jp/autotech/data_e/5-4e.html
  9. ↑ "ABS Frequently Asked Questions". ABS Education Alliance. 2004-05-03. http://www.abs-education.org/faqs/faqindex.htm. Retrieved 2009-10-22. 
  10. ↑ http://www.nr1.lt/NR1-Discovery/Brakes/ABS/abs.html
  11. ↑ http://dodgeram.org/tech/specs/glossary.htm
  12. ↑ NHTSA Light Vehicle Antilock Brake System Research Program Task 4: A Test Track Study of Light Vehicle ABS Performance Over a Broad Range of Surfaces and Maneuvers, Jan 1999 PDF
  13. ↑ Munich taxicab experiment discussion
  14. ↑ Key Element of EPA final Rule

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